Cases

Cases

Power Tools Industry - Machining Department

TRAILER Industry – Metal Cutting and Stamping Sector

Kitchen Products Manufacturer - Plastic Injection Sector

CASE 1

Power Tools Industry - Machining Department

SCENERY:

In the machining sector there are 50 state-of-the-art machines, capable of machining 200 production orders per month. The constrain is that only few tooling kits for the same product model are available, that means that you can only use 5 or 3 machines simultaneously to produce the same parts. How to distribute these production orders to optimize production and obtain the shortest possible delay in the production of machined parts?

Comparative result between programming with traditional methods and with Optimus APS:

Planejamento
SEM o Optimus APS
Planejamento
COM o Optimus APS
Tempo Gasto em Planejamento8 horas1 MINUTO
Horas de Atraso na Produção653 horas528 HORAS
% de Melhora-19%

CASE 2

TRAILER Industry – Metal Cutting and Stamping Sector

SCENERY:

Comparative result between programming with traditional methods and with Optimus APS:

Planejamento
SEM o Optimus APS
Planejamento
COM o Optimus APS
Tempo Gasto em Planejamento4 horas10 MINUTOS
Tempo de set-up1.034 horas885 HORAS
% de Melhora-19%
WIPR$ 2,687 MilhõesR$ 1,996 Milhões
% de Melhora-19%

CASE 3

Kitchen Products Manufacturer - Plastic Injection Sector

SCENERY:

In the plastic injection department there are 10 injection machines. Approximately 2,000 production orders of a variety  of product models and quantities of parts must be produced every month. The number of molds is restricted and there is a wide variety of colors. It is necessary to consider the change over of both, molds and/or colors, as the high frequency of changes leads to a long time of machine downtime.

How to increase productivity and reduce delivery delays considering all these variables?

Using the Optimizer for just 1 minute resulted in a significant improvement from the original scenario.

Planejamento Optimus OPS + Optimizer
Tempo de Otimização1 MINUTO
Ordens de Produção em DiaAUMENTO DE 300%
Ordens de Produção AtrasadasREDUÇÃO DE 50%
Redução de Set-up25%

Predictability and planning for the production of your Industry

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